JMAP-920BM Automatic Air Lapping System
The JMAP920 air lapping system is designed to bring the round cutting tools’ surface condition to a higher level. This system is made by SMKS that combines innovative design principles, unique control features and quality construction to make it simple, robust and affordable.
Increase Tool Life and Performance
Air lapping process, that can bring the surface roughness down to 0.1 µm, has been widely used on cutting tools by the job coating centers or tool manufacturers. It has been proven that polished PVD coated tools increases minimum 25% to 50% more life compared to unpolished PVD coated tools.
Edge-Prep & Deburring
The JMAP-920BM excels in applying edge-prep and deburring on cutting tools, significantly enhancing tool performance and longevity. It is capable of creating 3 to 12 µm radius on the sharp edges, ensuring a smooth and uniform edge, and reducing wear of the tools and the risk of chipping during operations.
No Blind Spot
JMAP-920BM air lapping system comes with SM-25 polishing media for cutting tools. The media is very fine so it can reach irregular surfaces easily. It can polish the hard-to-reach grooves on either 2-flute or 6-flute tool without any problem.
Fully Automatic
JMAP920 is PLC programmed and operated by touch panel. The operator just needs to load the tools on the holders and select program on the screen. All 360 degree cutting edges will be evenly polished.
High Throughput
The system features a central rotation tool loading table capable of loading 20 tools at a time, allowing you to handle all sizes of tools in a single setup. During an 8-hour shift, the JMAP920 can process up to 400 tools efficiently.
Machine Dimensions
- Dimensions: D 1,160 x W 1,163 x H 2,473 mm |45.67" x 45.79" x 97.36"
- Weight: 1,100 kg | 2,425 lb.
Work Piece
- Workpiece Diameter: Ø2 ~ Ø25 mm | Ø0.08" ~ Ø0.98"
- Effective Air Lapping Travel Height: 150mm | 5.90"
- Effective Carousel Travel Height: 200 mm | 7.87"
Power Requirements
- Voltage: 380V, 3 Phase 4 Wire, 50 Hz
- Wattage: 1.64 kw
Air Requirements
- Air Pressure: ≥0.6 Mpa/cm³
- Connector: 12 mm
Edge Prepping
Improves edge strength, enhances chip removal, prevents material from sticking to the surface
Polishing
Achieve smooth and mirror finish through air lapping polishing
Deburring
Removes micro burrs from edges, improves finish, enhances durability and wear resistance, strengthens the edge
